UYWP Engineering Calculator · v2.12.0

Fill Rate Matching Calculator

Solve the wire-feed speed and travel speed needed on a new wire to hold the same fill rate — same weld size, same deposition per inch — as your current process.

Current process

Travel speed (IPM) Wire-feed speed (IPM) Wire diameter (in) Wire type / density Transfer mode reference Transfer efficiency (%)

Proposed process

Wire diameter (in) Wire type / density Transfer mode reference Transfer efficiency (%) Wire-feed speed (IPM)

Click Solve for matching WFS to fill wire-feed speed with the value that matches your current travel speed exactly — this also logs the calculation as complete. From there, type a different WFS any time to see the travel speed that keeps the same fill rate.

Required travel speed—

Clears every field for the next customer — no analytics event fires on this one.

Fill rate match

Current fill rate (target)—

Current deposition rate—

Proposed deposition rate—